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隔离器 Isolator

隔离器


隔离器是一种用于在受控环境中进行无菌操作的设备,广泛应用于医药、生物技术、食品加工、化妆品制造等行业。 我们的生物安全隔离器是实现这一目标的关键技术,提供无与伦比的安全性和效率在生物医药、食品加工和科研领域,实验室无菌操作至关重要。

工作原理:

隔离器通过创建一个与外界环境隔离的封闭空间,确保内部操作的无菌性。它通常使用高效过滤系统(如HEPAULPA过滤器)来过滤进入隔离器的空气,以去除微生物和微粒。


关键组件:

1.  过滤系统:用于过滤进入隔离器的空气,保证无菌环境。

2.  密封门:确保隔离器在开启和关闭时的密封性。

3.  手套端口:允许操作人员在不破坏无菌环境的情况下接触内部物品。

4.  灭菌系统:如汽化过氧化氢(VHP)系统,用于周期性地对隔离器内部进行灭菌。

5.  监控系统:实时监测和记录隔离器内部的环境参数,如温度、湿度、压力等。

6.  数据记录:记录操作过程和环境参数,以符合GMP等法规要求。


操作流程:

1.  准备阶段:对隔离器进行清洁和灭菌,准备操作环境。

2.  装载阶段:通过传递舱或手套端口将物品装入隔离器。

3.  操作阶段:操作人员通过手套端口或机械臂在无菌环境中进行操作。

4.  卸载阶段:完成操作后,将产品从隔离器中取出,进行后续处理或包装。


应用领域:

1.  无菌药品生产:用于无菌灌装、冻干、无菌连接等操作。

2.  生物技术:用于细胞培养、基因工程、生物制剂的生产等。

3.  食品加工:用于无菌包装,确保食品安全。

4.  化妆品制造:用于生产敏感或高活性的化妆品成分。


安全与合规性:

隔离器的设计和操作必须符合行业安全标准和法规要求,如GMPFDA规定等,以确保产品质量和操作人员安全。


维护与清洁:

定期对隔离器进行清洁、灭菌和维护,以保持其性能和延长使用寿命。

隔离器是一种高效、可靠的无菌操作解决方案,它通过提供封闭、可控的工作环境,帮助企业实现高标准的产品质量和生产效率。



 

Short Description:

Aseptic Sterile Isolator: Utilizes a physical barrier to protect the critical operations of sterile drug manufacturing from external environmental contamination, ensuring product integrity and operator safety.

 

Product Features:

  • Intelligent Control System: Offers advanced automation for seamless operation and control.

  • Experimental Operation Area: Provides a dedicated space for conducting experiments or operations under sterile conditions.

  • VHP Sterilization: Utilizes Vaporized Hydrogen Peroxide for effective sterilization within the isolator.

  • Automatic Chamber Leak Detection Test: Ensures the integrity of the isolator by automatically testing for leaks.

  • Integrated Design: Combines multiple functions and systems into a single, cohesive unit for ease of use and maintenance.

  • Internal Bacteria Collector: Helps maintain sterility by collecting and removing contaminants within the isolator.

 

Compliance and Additional Features:

  • Designed to meet GMP (Good Manufacturing Practice), FDA (Food and Drug Administration), and USP/EP (United States Pharmacopeia/European Pharmacopeia) standards.

  • Equipped with an electrical record and electrical signature for traceability and compliance.

  • Features two interlocked inflatable seal doors to achieve near-zero leakage during production.

  • Capable of real-time monitoring of wind speed, pressure, temperature, relative humidity, and, with optional sensors, hydrogen peroxide concentration.

  • Supports real-time printing and storage of data for record-keeping and analysis.

  • Can be operated both automatically and manually for flexibility.     


Technical Specifications:

  • Power Supply: AC380V 50HZo 

  • Maximum Power: 2500 Wattso         

  • Control System: NetSCADA system

  • Clean Class: GMP Class A dynamic

 

Application:

The Aseptic Isolator is ideal for applications where a high standard of sterility is required, reducing the need for a high-specification clean room and simplifying the process for personnel, thus lowering operational costs.

This equipment is a crucial asset in the pharmaceutical and biotechnology industries, providing a controlled, sterile environment that minimizes the risk of contamination, which is vital for the production of safe and effective drugs



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